Additive Manufacturing System with Plastics

Manufacturer & Model
Machine	Formiga P100, EOS
Laser	48-3SAL, Synrad / Novanta
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	IR-Thermography monitoring
	Reliable and versatile
	Various polymetric powders
Key Features
Build volume	200 x 250 x 330 mm
Laser	10.6 µm CO₂ laser, 30 W
Spot size	approx. 400 µm
Scan speed	up to 5 m/s
Shielding gas	Nitrogen
Technical Description The EOS Formiga P100 is a PBF-LB/P system that is commonly used in research environments for its precision, versatility, and material options. It allows researchers to produce highly detailed prototypes and functional parts directly from CAD data, using a range of polymer materials. With its ability to create complex geometries without the need for support structures, the P100 is ideal for experimental applications, material studies, and the development of custom components. Its reliability and repeatability make it a valuable tool for advancing research in engineering, product development, and materials science. An infrared thermography process monitoring system is equipped in our labs. By capturing real-time thermal images, this setup helps us optimize part quality, improve process stability, and enhance the overall precision of the printed components.

Manufacturer & Model
Laser	Iradion i120F
Scanning system	intelliSCAN III 20 (galvanometer scanner) varioSCAN_de II 20i (laser defocusing)
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	Multi-material printing
	Beam defocusing
	Thermographic monitoring
Key Features
Build volume	150 x 106 x 200 mm
Laser	10.6 µm CO₂ laser, 120 W
Spot size	approx. 380 up to 4000 µm
Scan speed	up to 15 m/s
Technical Description The name “Fusion Jetting” is derived from the system’s ability to print thermoplastics (powder bed fusion) and thermosets (binder jetting) in a single process. The self-built system combines a sophisticated laser and scanner setup to process thermoplastics with an additional print head to place and cure thermoset resin. The focal point of the laser can be shifted by plus or minus 117 mm, enabling printing with increased laser power. The Fusion Jetting system is controlled by the AMCF system, allowing maximum flexibility in process parameters and scan strategy. The ability to use a thermographic camera for in-situ measurements completes the capabilities of the Fusion Jetting system. The Fusion Jetting system can, therefore, contribute to the fundamental understanding of the process mechanisms as well as to the development of novel exposure strategies. The Fusion Jetting is supported by Optoprim Germany GmbH, Iradion Laser GmbH, and SCANLAB GmbH.

Manufacturer & Model
Type	RAISE3D Pro2, Raise 3D DigiLab 3D45, Dremel
Extruder	Single and dual extruder
Print technology	Fused filament fabrication
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	Prototyping
	Color Printing
	Desktop Printer
Key Features
Build volume	305 x 305 x 300 mm (RAISE3D Pro2) 254 x 152 x 170 mm (DigiLab 3D45)
Filament diameter	1.75 mm
Materials	PLA/ ABS/ ASA/ PETG/ PC/ PETG ESD/ TPU 95A/ PVA+/PA
Technical Description Our Material Extrusion capabilities offer precision, versatility, and reliability for rapid prototyping and product development. With industrial-grade features like dual extrusion, enclosed build chambers, and heated beds, these printers handle a variety of materials, from eco-ABS to Nylon and more. Whether for complex, multi-material prints or quick iterative designs, we utilize these printers to streamline our prototyping process and drive innovation in the development of new machine components.

EOS P100